PCIe 4.0 Design Considerations for COM Express Carrier Boards (AN53)

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Affected Products All COM Express® Products

Preface

This application note provides recommendations for COM Express® Computer-On-Module (COM) carrier board designs to comply with PCIe® 4.0 requirements.

Terminology

Term Description
PCIe® Peripheral Component Interconnect Express®
Tx Transmit Differential Pair
Rx Receive Differential Pair
COM Computer-On-Module
SMD Surface Mount Device
AC Alternating Current
AIC Add-In Card
IL Insertion Loss
N/FEXT Near/Far-End Crosstalk

Introduction

PCIe® 4.0 poses increasingly demanding design and layout requirements. This application note provides recommendations that are crucial - but not always sufficient - for COM Express® carrier board designs to comply with these requirements.

As additional considerations may be required, congatec highly recommends reading the following documents:

  • PCIe® 4.0 specification (PCI-SIG®)
  • COM Express® specification (Rev. 3.1 added information for PCIe® 4.0)
  • COM Express® carrier board design guide


Note:

Following the recommendations in this application note is not always sufficient to comply with all the PCIe® 4.0 requirements.

Recommendations

Device-Up Systems

The table below provides recommendations for COM Express® device-up systems to comply with PCIe® 4.0 requirements:

Parameter Recommendation
Trace length for COM Express® carrier board 4.0 Inches

Defined for material with dielectric constant ≈3.57 and dissipation factor ≤0.046

Max. trace length strongly depends on dielectric loss tangent of PCB material

AC coupling capacitors 0201 capacitors preferred and GND cutouts underneath are recommended

AC coupling capacitors are placed on the module for PCIe Tx

AC coupling capacitors are required for PCIe Rx for device down topology

Max. Intra-Pair Skew Max. 5 mils
Max. Inter-Pair Skew No electrical requirements

Should not exceed 3 inches to minimize latency

Differential Impedance 85 Ω ± 10 %

Impedance-controlled manufacturing is recommended

Microstrip/Stripline Microstrip only for short routing if vias can be avoided

Stripline preferred

Via Usage 2 vias with maximum stub length of 30 mil and removal of unused pads
Via anti-pad Single oval anti-pad for differential pair

Via optimization to match impedance and reduce loss is recommended

Current Return Via One for each signal
Reference plane Continuous ground
PCIe® Connector SMD connector Foxconn 2EF5827-DA9DB-8H or Amphenol 10146067-123Y0LF
COM Express® Connector ept Colibri Plug 401-55103-51


Based on the recommendations above, congatec measured an insertion loss of - 10.2 dB @ 8 GHz for one of its device-up systems:

This measurement was performed with a VNA. It shows the IL of the channel containing the COM Express® connector, the PCB trace routing of a proprietary congatec test card, the PCIe® Connector, and the PCI-SIG® AIC test fixture.

Figure: 1 Insertion Loss Diagram


Note:

Perform a signal integrity analysis to ensure proper functionality of the customer system.

Crosstalk

To prevent problems due to crosstalk:

  • Consider interleaved routing when FEXT is more significant than NEXT.
  • Consider non-interleaved routing when NEXT is more significant than FEXT.

Alternatively, place ground or low speed signals to both sides of a high-speed differential pair as shown in the table below.

Pin # Row A Row B
57 GND GPO2
58

59

PCIE_TX3+

PCIE_TX3-

PCIE_RX3+

PCIE_RX3-

60 GND GND
61

62

PCIE_TX2+

PCIE_TX2-

PCIE_RX2+

PCIE_RX2-

63 GPI1 GPO3
64

65

PCIE_TX1+

PCIE_TX1-

PCIE_RX1+

PCIE_RX1-

66 GND WAKE0#
68

69

PCIE_TX0+

PCIE_TX0-

PCIE_RX0+

PCIE_RX0-

70 GND GND

The alternative method cannot completely prevent crosstalk at higher clock rates like PCIe® 4.0. It is possible for the high-speed signals to cross-couple via the sideband signal onto the adjacent high-speed line pair. This effect can be counteracted by a capacitor to GND to all sideband signals that are placed between the PCIe® signals.

Length of Differential Pairs

To compensate for a mismatch between the positive and negative lines of a pair, route the lines in the form of serpentines. The recommended parameters for the serpentines are included in the figure and note below:

Figure: 2 Length-Matching of Differential Pairs


Note:

Angles of 90° should be avoided and reduced to a maximum of 45° to ensure proper signal routing. The length C of the serpentines should always be three times the width of the line and distance B should be greater than twice the differential distance of the line pair.

Fiber Weave Effect

When implementing high-speed lanes into your system, the fiber weave effect must be considered. This effect describes the occurrence of a time delay in the signal between two or more transmission lines of equal length due to the glass fiber reinforced dielectric substrate.

A glass fabric structure is illustrated in the figure below:

Figure: 3 Glass Weave Skew (GWS)

If a line proceeds for a certain length on the yarn of the glass fabric, the propagation velocity differs from the adjacent line of the same length, which extends mostly over the epoxy resin. Differences in propagation velocity can cause a timing skew of up to 7ps.

The figure below shows how to significantly reduce the timing skew:

Figure: 4 Layout Consideration

The differential pairs are implemented with a slight slope on the PCB. This averages the changes in the material and reduces the variation in the signal speed to a minimum.